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KLINGER Dichtungstechnik was recently recognized by the Austrian Federal Ministry of Agriculture, Forestry, Environment and Water Management for its long-term participation in the EMAS program

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KLINGER Dichtungstechnik honored for long-term commitment to environmental protection

EMAS – the Eco-Management and Audit Scheme of the EU is a voluntary management instrument. It helps organizations to assess, manage and continuously improve their environmental performance. KLINGER Dichtungstechnik was recently recognized by the Austrian Federal Ministry of Agriculture, Forestry, Environment and Water Management for its long-term participation in the EMAS program. We asked Stephan Piringer, amongst others also responsible for environmental
and safety matters at KLINGER Dichtungstechnik, to tell us more.

KN: Mr. Piringer, Federal Minister Elisabeth Köstinger recently named KLINGER Dichtungstechnik one of the country’s EMAS pioneers. Can you tell us why you have been awarded this title?
SP: EMAS was opened for participation in 1995. KLINGER Dichtungstechnik obtained its registration as an EMAS company in 1998. Looking at the register, there are only 20 companies left today that can point to an earlier registration date. We were among the first Austrian companies to embrace its environmental protection principles. And according to the Federal Minister, that makes us pioneers.

KN: What exactly is EMAS?
SP: EMAS is a regulation, created by the European Union. Meeting the requirements of EMAS, which can be summarized as successfully taking an active stance for the environment, i.e. conserving resources and reducing waste, leads to the company being entered into the register of the Federal Environmental Agency. Last but not least, the ISO 14001 certification, which specifies the standards for an environmental management system, is itself an integral part of EMAS.

KN: What are the most important pillars of EMAS?
SP: An EMAS company must have an environmental policy, an environmental management system, and an environmental program. The environmental statement of a company – and EMAS stipulates it must be accessible by the public – is a key item: It ensures that everybody can check what the corresponding EMAS company is doing to protect the environment.

KN: So how does one go about becoming an EMAS-registered company?
SP: The environmental statement is at the core of the process. It requires the listing of mandatory figures, for example the amount of waste generated, or the amount of electricity or water consumed. This information has to be determined, assessed and ultimately published. An independent auditor is called upon to validate the results. He examines how the company has compiled its data by analyzing the processes, for example by inspecting the electricity meters and so forth. If everything checks out, he confirms the submitted key figures and the applying company is added to the register.

KN: Why are environmental certificates and regulations such as EMAS important for KLINGER Dichtungstechnik and other KLINGER companies?
SP: We have committed ourselves to preserving the environment for future generations with our company value
“Sustainability”. Some KLINGER companies, first and foremost KLINGER Fluid Control, KLINGER Schöneberg and Kempchen Dichtungstechnik, have already joined us. We hope that our role as EMAS pioneers will encourage others to follow suit. Last but not least, next to being the right thing to do, EMAS also offers advantages with regard to Austrian Environmental Management Law.

KN: Such as?
SP: Plant approval processes, for example, require significantly less administrative effort. The reasoning behind this is that a wide range of relevant factors, such as for example noise levels, toxins or other emissions, are already annually checked by a trusted auditor in the course of the EMAS registration. As a consequence, a lot less documentation has to be submitted, which greatly simplifies matters. The other main benefit has to do with the so-called consolidated decision. KLINGER Dichtungstechnik has been the recipient of uncountable decisions over its 130 years of existence: “The company is hereby authorized to do this… The company is hereby authorized to erect that facility et cetera.” EMAS companies are allowed to combine individual decisions into consolidated decisions, which results in legal certainty for all our activities.

KN: How do your customers profit?
SP: Our high-quality gaskets significantly contribute to keeping the environment clean. That said, our resource conservation and environmental protection efforts, which have been validated by an independent third party, are documented in the environmental statement we have to make public. This level of transparency regarding the effects of a business is rarely found outside the framework of EMAS and creates trust. Eco-aware customers can therefore review our environmental performance published online and decide whether we are a suitable candidate for their orders.

KN: How well does EMAS work with your other certificates?
SP: We operate an integrated management system that comprises all our ISO certificates as well as EMAS. This allows us to apply a single view, in which all our subsystems are interlinked. In our gasket manufacturing process, for example, quality assurance has a direct effect on our environmental management system: If the quality of a gasket meets our high standards, then the performance in the field will be as expected and the emissions will also be reduced to a minimum.

KN: Do you have any closing words you would like to share with us?
SP: 20 years of EMAS is a long time and involves a lot of effort. I would like to thank Ingo Denniger for his major contributions. And Walter Kubista: More than two decades ago, he convinced the management to embrace EMAS. I think we can be proud of how far we have come since then. And we are fully committed to remaining a part of EMAS.

Pictures: © Zelislav Rudolf Slamaj

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Now in 3D

Introducing ATMECO’s leak visualization services

Drones as the proverbial “eye in the sky” and revolutionary imaging technologies, for example Google Street View, have led to astounding new ways of interacting with the world we live in. Refining and enhancing these techniques for its own industry-related purposes, the Australian KLINGER company ATMECO offers its customers both bird’s eye and detailed 3D views of their facilities. Join us as we take a closer look.

Formed in 2002, ATMECO’s mission is to ensure the component integrity of its clients’ facilities. “Our work in the energy and resource sector has shown that between five and twelve percent of the utilized components are mechanically
compromised,” explains Silvio Stojic, Managing Director of ATMECO, and adds: “Even new plants can have component emission rates as high as five percent.” For a plant operator, these findings do not bode well: They result in product and energy losses, increased plant operation costs and may also pose a threat to assets, personnel and the environment. The good news is that the only component integrity specialist in the Asia Pacific region has built up an impressive array of detection technologies and services to pinpoint the source of even the most fleeting losses.

Full disclosure

“Our survey and detection technologies are tailored to meet the industry requirements of our customers,” states Silvio, “ATMECO’s scope includes integrity surveys for the detection of gas, vapor and liquid leaks as well as emission surveys, which are used for process, bioreactors, landfill and sewage treatment plants.” For its latest service offering, the Australian leak detection and maintenance specialist took to the skies: Under the abbreviation RPAS – Remote Piloted Aerial Systems – ATMECO now uses drones for the short and long-range monitoring of pipeline infrastructure and for pipe crack detection. Capturing the images, however, is only the first step. “To provide our customers with a state of the art representation, we carry out monoscopic or stereoscopic surveys and subsequently create 3D models of the facilities we have inspected.” This is typically achieved by means of a 360° camera mounted on the drone in the case of aerial surveys, or via a camera stand in the event of ground-based assignments. The individual images, around 50 for small sections and up to 1,000 for large areas of a facility, are then stitched together to create three-dimensional, interactive visualizations. The customer can access the 3D models through ATMECO’s proprietary Component Integrity Management System, also known as CIMS. As the images are digitalized,  they can also be tagged with additional information. “We not only highlight detected leaks, but can also report on the condition of the assets themselves,” states Silvio, “in other words, the customer can review the actual state of his facilities and verify our findings by virtually walking through them.”

“To provide our customers with a state of the art representation, we carry out monoscopic or stereoscopic surveys and subsequently create 3D models of the facilities we have inspected.”

Silvio Stojic,
Managing Director of ATMECO

No limits

Working with drones provides a number of benefits. First and foremost among them is the relative ease with which challenging areas can be reached: Using an aerial drone to inspect water towers, flare stacks, and even the corresponding ducts might still involve some ace-flying on the side of the company’s certified drone operators, but it is significantly less time-consuming and decidedly more cost-effective than a manual, rope-access inspection. Furthermore, entire pipe systems and confined spaces are now also well within reach – by means of drones that crawl along the corresponding interior sections. “Our RPAS offering was initially developed to provide our customers with immediate critical asset integrity survey outcomes,” summarizes Silvio, “as a result of our outstanding success we have now branched out into other industries as well: Next to traditional oil & gas production facilities, water technology and the process industry, RPAS services are now also available for utility distribution networks as well as for the pulp & paper, the power generation, and the dairy industry.”

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For your eyes only

14th Swiss District Heating Conference attendees enjoy exclusive insights

The Swiss District Heating Conference, co-organized by the FRANZ GYSI AG and KLINGER, is the most visible highlight of a cooperation between the two companies that has already spanned multiple generations. Held every summer since 2004, this year’s visit to Vienna’s district heating operator Fernwärme Wien promised to be especially interesting: With a tour of the cogeneration plant in Vienna-Simmering and the large-scale heat pump installed there.

The Swiss District Heating Conference comprises experts from Swiss district heating and planning companies, who are very much interested in what the Austrian capital has to offer. And while Franz Gysi, CEO of the FRANZ GYSI AG, makes certain that there is enough opportunity for cultural appreciation as well, he knows what his attendees have primarily come to see: “With its 1,100 kilometer long transport network and three major waste incineration plants, the district heating company provides heating for more than 340,000 households and 6,500 industry customers in Vienna,” he explains, adding: “These facts, coupled with the state of the art technology utilized here, are what really attract our Swiss partners and customers.”

Up close

The success of the annual Swiss District Heating Conference has many reasons. Both organizers, Franz Gysi and KLINGER Fluid Control, agree, however, that the hands-on experience it offers its participants is at the top of the list. “Fernwärme Wien allows us to tour all their major facilities and provides experts to answer any questions we may have,” states Franz Gysi, “due to the background of our delegates, we are also allowed into areas usually not shown to the public.”

Never seen before

The latter became very obvious in the course of the 14th Swiss District Heating Conference. As reported in the last issue of the KLINGER News, Wien Energie, the energy utility to which Fernwärme Wien belongs, is currently erecting Central Europe’s largest heat pump at the Simmering cogeneration plant. “We were the first delegation given the opportunity to tour this facility,” Franz Gysi is proud to report, and adds: “With regard to the project, they have entered the cold commissioning phase. This means that the pipes have already been welded together and the valves installed.” What it also signifies, however, is that the individual components have not been covered up yet. “For somebody working in the field of district heating, being able to see a facility in this state is mostly a once-in-a-lifetime experience. You can’t really get any closer to the interior workings of the system than this, unless you are of course part of the project yourself,” summarizes Franz Gysi, explaining why this year’s Swiss District Heating Conference was yet another success and why it will always be fondly remembered by its participants.